Polyurethane Foam Market Size, Share, Growth Analysis, By Product Type (Rigid Foam, Flexible Foam), By Density (Lar High Density, Medium Density), By Application (Sound Insulation, Heat Insulation), By End Use Industry, By Region - Industry Forecast 2024-2031


Report ID: SQMIG15B2118 | Region: Global | Published Date: November, 2024
Pages: 251 |Tables: 69 |Figures: 75

Polyurethane Foam Market Insights

Global Polyurethane Foam Market size was valued at USD 46.48 billion in 2022 and is poised to grow from USD 49.50 billion in 2023 to USD 81.92 billion by 2031, growing at a CAGR of 6.50% during the forecast period (2024-2031).

Polyurethane foam is an extensively used polymer and plastic. They are available in two forms i.e., Rigid and flexible foams. Rigid polyurethane foams are used for various insulation applications pertaining to refrigeration and construction. Its energy efficient and help in cutting energy costs. Flexible polyurethane foams are used mainly as a cushioning substance in end-use industries such as packaging, furniture, bedding and transportation.

Environmental benefits of this product include high recyclability and clean incineration for pollutant filtration, reduced wastage, and greater sustainability. However, several governments and federal agencies are increasingly being concerned with the detrimental health effects of isocyanates utilized in PU production. Growing need in automotive components including dashboards, armrests, airbags, other vehicular components, and exteriors is anticipated to drive consumption. Strengthening economies, improvements in sovereign balance sheets, and positive demographic outlook, mainly in Southeast Asian countries such as India, Vietnam, Indonesia, and Thailand are likely to contribute to high growth in demand. Polyurethane foams are anticipated to witness increased market penetration owing to properties such as superior insulation that is ideal for roofs and walls in new houses. Their usage in buildings helps to maintain uniform temperature and reducing noise levels. Increasing construction spending in countries such as India, Indonesia, Korea, UAE, and Qatar due to strong industrial sector growth coupled with rising urban population is anticipated to fuel growth. Governmental support in the form of tax incentives and subsidy schemes to encourage the manufacturing sector in countries such as China and India are also likely to promote bio-based Polyurethane to replace conventional polymers.

US Polyurethane Foam Market is poised to grow at a sustainable CAGR for the next forecast year.

Market snapshot - 2024-2031

Global Market Size

USD 42.8 billion

Largest Segment

Rigid Foam

Fastest Growth

Flexible Foam

Growth Rate

7.5% CAGR

Global Polyurethane Foam Market, 2021-2028 ($ Bn)
Country Share for Asia Pacific Region- 2021 (%)

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Polyurethane Foam Market Segmental Analysis

Global Polyurethane Foam Market is segmented by product type, density, application, end use industry and region. Based on product type, the market is segmented into rigid foam, flexible foam, spray foam. Based on density, the market is segmented into high density, medium density, low density. Based on application, the market is segmented into sound insulation, heat insulation, electricity installations, industrial roof insulation, sports equipment, automotive interior. Based on end use industry, the market is segmented into furniture and bedding, construction, electronics, packaging, footwear, automotive, others. Based on region, the market is segmented into North America, Europe, Asia Pacific, Latin America and Middle East & and Africa.

Polyurethane Foam Market Analysis by Application

The building and construction industry accounts for the largest polyurethane foam market share owing to the wide range of polyurethane foam in this sector. This foam is utilized as thermal insulator, in flooring and waterproofing, as well as for air sealing. Spray polyurethane foams are also employed in construction as structural and insulating foams.

Polyurethane Foam Market Analysis by Type

Based on type, the market is segmented into flexible polyurethane foam, rigid polyurethane foam, and spray polyurethane foams. The spray polyurethane foams segment held the largest share in the polyurethane foam market. Spray foams are commonly used for thermal and acoustic insulation, as well as flotation and roofing. These foams are utilized for both open-cell and closed-cell foam insulations in the building and construction sector and are primarily used for heat and sound insulation, which is fuelling spray polyurethane foam market demand.

Global Polyurethane Foam Market Size By Type 2021-2028 (%)

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Polyurethane Foam Market Regional Insights

The Asia-Pacific region dominates the global polyurethane foam market owing to increasing construction activities in emerging economies such as China, India, Vietnam, etc. Furthermore, the market is expected to benefit from increased penetration of polyurethane foam producers in these countries due to low-cost manufacturing and strong demand throughout the projected period. Increasing demand from the bedding and furniture industry owing to rising urban population in emerging economies of Asia Pacific such as China, India, and Indonesia is anticipated to drive growth over the forecast period. Although, strong economic development in India and China has shifted the equilibrium and Asia Pacific is expected to emerge as the leading consumer. The shift of leading automotive manufacturers to countries such as India and Thailand, Vietnam and Malaysia from mature economies of North America and Europe has complimented the growth of the industry in the region.

North America polyurethane foams market is expected to generate USD 13.24 billion by 2028 due to the increasing demand for renovation and reconstruction activities. The North American region is emerging as a promising market for polyurethane foams, due to the construction industry, which is mainly driven by renovation & reconstruction activities.

Various environmental and legal factors aid industrial development in Central and South America, as well as the Middle East and Africa. These regions also house major countries such as Brazil and South Africa, which are expanding rapidly due to expanding automotive and construction sectors. This is expected to propel the polyurethane foam market during the forecast period.

Global Polyurethane Foam Market By Geography, 2021-2028
  • Largest
  • Fastest

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Polyurethane Foam Market Dynamics

Polyurethane Foam Market Driver

  • Polyurethane foam is used in insulation, adhesives, sealants, and binders in a variety of construction products and other applications. Polyurethane foams are highly flexible materials, which help reduce total infrastructural costs by minimizing energy consumption in buildings. They enable architects to insulate buildings in an improved manner, which reduces the consumptions of gas, oil, and electricity in them. This has led increased use of polyurethane foams for building insulation application.
  • The building and renovation industry typically uses PU foams to insulate external walls, interior wall cavities, flooring, crawlspaces, attics, window frames, and door frames. The following years are expected to see increased demand for home furnishings, in addition to the rise in the home furnishing industry. Polyurethane foam manufacturers are continually striving for better business practices in light of issues regarding fossil fuel use and plastics.

Polyurethane Foam Market Restraint

  • Major restraint to the growth of the polyurethane foam market are the stringent environmental regulations formulated by the US Environmental Protection Agency (EPA) for new and existing plan sites that are engaged in manufacturing of flexible polyurethane foam. The high cost of key feedstock materials, such as toluene diisocyanate, methyl di-p-phenylene, and polymeric isocyanate, which are used for manufacturing polyurethane foams lead to the increased production costs of polyurethane foams. These factors pose a challenge to the polyurethane foams manufacturers in controlling their production.

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Polyurethane Foam Market Competitive Landscape

The leading market players of the polyurethane foam market are Inoac Corporation, Ufp Technologies, Inc., Saint-Gobain, Henkel Ag & Co. Kgaa, Basf Se, Wanhua Chemical Group Co., Ltd., Eurofoam Group, Polybit, Huntsman International Llc, Nitto Denko Corporation, Rogers Corporation, Foam partner, Covestro Ag, Sekisui Chemical Co., Ltd., Dow Inc., and other prominent players.

The market is consolidated with the presence of several global as well as regional industry players. The companies are significantly investing in expanding their production capacities to meet the surging global demand. They are establishing new production plants in unexplored regions to exploit market opportunities. Furthermore, the adoption of competitive strategies such as partnerships, mergers, acquisitions, collaborations, etc., is also prominent in this market.

Top Players in the Global Polyurethane Foam Market

  • BASF SE (Germany)
  • Huntsman Corporation (US)
  • Dow (US)
  • Covestro AG (Germany)
  • Saint-Gobain (France)
  • Wanhua Chemical Group Co., Ltd. (China)
  • Recticel NV/SA (Belgium)
  • Rogers Corporation (US)
  • Sekisui Chemical Co., Ltd. (Japan)
  • Trelleborg AB (Sweden)
  • Lanxess (Germany)
  • DuPont (US)
  • Inoac Corporation (Japan)
  • Armacell (Luxembourg)
  • UFP Technologies, Inc. (US)
  • Future Foam, Inc. (US)
  • FXI (US)
  • Woodbridge Foam Corporation (Canada)
  • Neveon Holding GmbH (Austria)
  • Foamcraft, Inc. (US)

Polyurethane Foam Market Recent Developments

  • In June 2021, Rogers Corporation announced the launch of a product designed to meet the need for high-performing materials that facilitate the design of thinner and lighter electronic devices. PORON AquaPro 37TS9 delivers reliable water sealing capabilities in an ultra-thin self-adhesive form.
  • In January 2020, Covestro AG collaborated with Recticel NV/SA to develop mattresses from end-of-life mattresses. This collaboration aims at creating a circular economy in the polyurethane foam market that is expected to help both the companies in reducing the use of raw materials for the production of polyurethane foams.
  • In August 2019, Wanhua Chemical Group Co., Ltd. acquired a 100% stake in Chematur Technologies AB (Sweden) for USD 134 million. The acquired company is a leading provider of raw materials for polyurethane foams and supplies MDI, TDI, and hydrogen peroxide products. This acquisition strengthened the position of Wanhua Chemical Group Co., Ltd. in the polyurethane foam market.
  • In March 2022, Perma-Pipe International Holdings, Inc., a US-based engineered pipe services company, announced further contracts of USD 15 million in Saudi Arabia and Egypt to utilize Perma-Pipe’s XTRU-THERM insulation system.
  • In October 2022, S7 Technics, Russian aircraft maintenance, repair, and overhaul service provider, announced the launch of the production of polyurethane foam cushions for aircraft seats.

Polyurethane Foam Key Market Trends

  • Polyols are majorly used to manufacture polyurethane foams. Growing concerns regarding the use of fossil fuels and the impact of plastics on the environment have led the polyurethane foam industry to continuously strive for sustainable business practice. Bio-derived materials, such as soy-based polyols, offer significant advantages over conventional polyols in terms of sustainability and cost-effectiveness. They also reduce dependence on petroleum-based raw materials. These factors offer an opportunity for polyurethane manufacturers to reduce their dependency on petroleum-based raw materials for the production of polyurethane foams and also to reduce the manufacturing costs of these foams.
  • Emerging trends, which have a direct impact on the dynamics of the industry, including emergence of carbon dioxide based flexible foam, and polyurethane foam based on natural raw materials.

Polyurethane Foam Market SkyQuest Analysis

SkyQuest’s ABIRAW (Advanced Business Intelligence, Research & Analysis Wing) is our Business Information Services team that Collects, Collates, Co-relates, and Analyses the Data collected utilizing Primary Exploratory Research backed by the robust Secondary Desk research.

According to our analysis, the future of the polyurethane foam market looks promising with opportunities in building and construction, bedding and furniture, automotive and transportation, electrical and electronic and footwear application. The major growth drivers for this market are growth in bedding and furniture industry, high demand of polyurethane foam in building insulation for energy conservation and increasing automotive production.

Report Metric Details
Market size value in 2022 USD 46.48 billion
Market size value in 2031 USD 81.92 billion
Growth Rate 6.50%
Base year 2023
Forecast period 2024-2031
Forecast Unit (Value) USD Billion
Segments covered
  • Type
    • Rigid Foam, Flexible Foam, Spray Foam.
  • Density
    • High Density, Medium Density, Low Density
  • Application
    • Sound Insulation, Heat Insulation, Electricity Installations, Industrial Roof Insulation, Sports Equipment, Automotive Interior
  • End Use Industry
    • Furniture and bedding, Construction, Electronics, Packaging, Footwear, Automotive, Others
Regions covered North America (US, Canada), Europe (Germany, France, United Kingdom, Italy, Spain, Rest of Europe), Asia Pacific (China, India, Japan, Rest of Asia-Pacific), Latin America (Brazil, Rest of Latin America), Middle East & Africa (South Africa, GCC Countries, Rest of MEA)
Companies covered
  • BASF SE (Germany)
  • Huntsman Corporation (US)
  • Dow (US)
  • Covestro AG (Germany)
  • Saint-Gobain (France)
  • Wanhua Chemical Group Co., Ltd. (China)
  • Recticel NV/SA (Belgium)
  • Rogers Corporation (US)
  • Sekisui Chemical Co., Ltd. (Japan)
  • Trelleborg AB (Sweden)
  • Lanxess (Germany)
  • DuPont (US)
  • Inoac Corporation (Japan)
  • Armacell (Luxembourg)
  • UFP Technologies, Inc. (US)
  • Future Foam, Inc. (US)
  • FXI (US)
  • Woodbridge Foam Corporation (Canada)
  • Neveon Holding GmbH (Austria)
  • Foamcraft, Inc. (US)
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Table Of Content

Executive Summary

Market overview

  • Exhibit: Executive Summary – Chart on Market Overview
  • Exhibit: Executive Summary – Data Table on Market Overview
  • Exhibit: Executive Summary – Chart on Polyurethane Foam Market Characteristics
  • Exhibit: Executive Summary – Chart on Market by Geography
  • Exhibit: Executive Summary – Chart on Market Segmentation
  • Exhibit: Executive Summary – Chart on Incremental Growth
  • Exhibit: Executive Summary – Data Table on Incremental Growth
  • Exhibit: Executive Summary – Chart on Vendor Market Positioning

Parent Market Analysis

Market overview

Market size

  • Market Dynamics
    • Exhibit: Impact analysis of DROC, 2021
      • Drivers
      • Opportunities
      • Restraints
      • Challenges
  • SWOT Analysis

KEY MARKET INSIGHTS

  • Technology Analysis
    • (Exhibit: Data Table: Name of technology and details)
  • Pricing Analysis
    • (Exhibit: Data Table: Name of technology and pricing details)
  • Supply Chain Analysis
    • (Exhibit: Detailed Supply Chain Presentation)
  • Value Chain Analysis
    • (Exhibit: Detailed Value Chain Presentation)
  • Ecosystem Of the Market
    • Exhibit: Parent Market Ecosystem Market Analysis
    • Exhibit: Market Characteristics of Parent Market
  • IP Analysis
    • (Exhibit: Data Table: Name of product/technology, patents filed, inventor/company name, acquiring firm)
  • Trade Analysis
    • (Exhibit: Data Table: Import and Export data details)
  • Startup Analysis
    • (Exhibit: Data Table: Emerging startups details)
  • Raw Material Analysis
    • (Exhibit: Data Table: Mapping of key raw materials)
  • Innovation Matrix
    • (Exhibit: Positioning Matrix: Mapping of new and existing technologies)
  • Pipeline product Analysis
    • (Exhibit: Data Table: Name of companies and pipeline products, regional mapping)
  • Macroeconomic Indicators

COVID IMPACT

  • Introduction
  • Impact On Economy—scenario Assessment
    • Exhibit: Data on GDP - Year-over-year growth 2016-2022 (%)
  • Revised Market Size
    • Exhibit: Data Table on Polyurethane Foam Market size and forecast 2021-2027 ($ million)
  • Impact Of COVID On Key Segments
    • Exhibit: Data Table on Segment Market size and forecast 2021-2027 ($ million)
  • COVID Strategies By Company
    • Exhibit: Analysis on key strategies adopted by companies

MARKET DYNAMICS & OUTLOOK

  • Market Dynamics
    • Exhibit: Impact analysis of DROC, 2021
      • Drivers
      • Opportunities
      • Restraints
      • Challenges
  • Regulatory Landscape
    • Exhibit: Data Table on regulation from different region
  • SWOT Analysis
  • Porters Analysis
    • Competitive rivalry
      • Exhibit: Competitive rivalry Impact of key factors, 2021
    • Threat of substitute products
      • Exhibit: Threat of Substitute Products Impact of key factors, 2021
    • Bargaining power of buyers
      • Exhibit: buyers bargaining power Impact of key factors, 2021
    • Threat of new entrants
      • Exhibit: Threat of new entrants Impact of key factors, 2021
    • Bargaining power of suppliers
      • Exhibit: Threat of suppliers bargaining power Impact of key factors, 2021
  • Skyquest special insights on future disruptions
    • Political Impact
    • Economic impact
    • Social Impact
    • Technical Impact
    • Environmental Impact
    • Legal Impact

Market Size by Region

  • Chart on Market share by geography 2021-2027 (%)
  • Data Table on Market share by geography 2021-2027(%)
  • North America
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • USA
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Canada
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
  • Europe
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • Germany
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Spain
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • France
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • UK
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Rest of Europe
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
  • Asia Pacific
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • China
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • India
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Japan
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • South Korea
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Rest of Asia Pacific
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
  • Latin America
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • Brazil
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Rest of South America
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
  • Middle East & Africa (MEA)
    • Chart on Market share by country 2021-2027 (%)
    • Data Table on Market share by country 2021-2027(%)
    • GCC Countries
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • South Africa
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)
    • Rest of MEA
      • Exhibit: Chart on Market share 2021-2027 (%)
      • Exhibit: Market size and forecast 2021-2027 ($ million)

KEY COMPANY PROFILES

  • Competitive Landscape
    • Total number of companies covered
      • Exhibit: companies covered in the report, 2021
    • Top companies market positioning
      • Exhibit: company positioning matrix, 2021
    • Top companies market Share
      • Exhibit: Pie chart analysis on company market share, 2021(%)

Methodology

For the Polyurethane Foam Market, our research methodology involved a mixture of primary and secondary data sources. Key steps involved in the research process are listed below:

1. Information Procurement: This stage involved the procurement of Market data or related information via primary and secondary sources. The various secondary sources used included various company websites, annual reports, trade databases, and paid databases such as Hoover's, Bloomberg Business, Factiva, and Avention. Our team did 45 primary interactions Globally which included several stakeholders such as manufacturers, customers, key opinion leaders, etc. Overall, information procurement was one of the most extensive stages in our research process.

2. Information Analysis: This step involved triangulation of data through bottom-up and top-down approaches to estimate and validate the total size and future estimate of the Polyurethane Foam Market.

3. Report Formulation: The final step entailed the placement of data points in appropriate Market spaces in an attempt to deduce viable conclusions.

4. Validation & Publishing: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helped us finalize data points to be used for final calculations. The final Market estimates and forecasts were then aligned and sent to our panel of industry experts for validation of data. Once the validation was done the report was sent to our Quality Assurance team to ensure adherence to style guides, consistency & design.

Analyst Support

Customization Options

With the given market data, our dedicated team of analysts can offer you the following customization options are available for the Polyurethane Foam Market:

Product Analysis: Product matrix, which offers a detailed comparison of the product portfolio of companies.

Regional Analysis: Further analysis of the Polyurethane Foam Market for additional countries.

Competitive Analysis: Detailed analysis and profiling of additional Market players & comparative analysis of competitive products.

Go to Market Strategy: Find the high-growth channels to invest your marketing efforts and increase your customer base.

Innovation Mapping: Identify racial solutions and innovation, connected to deep ecosystems of innovators, start-ups, academics, and strategic partners.

Category Intelligence: Customized intelligence that is relevant to their supply Markets will enable them to make smarter sourcing decisions and improve their category management.

Public Company Transcript Analysis: To improve the investment performance by generating new alpha and making better-informed decisions.

Social Media Listening: To analyze the conversations and trends happening not just around your brand, but around your industry as a whole, and use those insights to make better Marketing decisions.

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FAQs

Global Polyurethane Foam Market size was valued at USD 46.48 billion in 2022 and is poised to grow from USD 49.50 billion in 2023 to USD 81.92 billion by 2031, growing at a CAGR of 6.50% during the forecast period (2024-2031).

The leading market players of the polyurethane foam market are Inoac Corporation, Ufp Technologies, Inc., Saint-Gobain, Henkel Ag & Co. Kgaa, Basf Se, Wanhua Chemical Group Co., Ltd., Eurofoam Group, Polybit, Huntsman International Llc, Nitto Denko Corporation, Rogers Corporation, Foam partner, Covestro Ag, Sekisui Chemical Co., Ltd., Dow Inc., and other prominent players. 'BASF SE (Germany)', 'Huntsman Corporation (US)', 'Dow (US)', 'Covestro AG (Germany)', 'Saint-Gobain (France)', 'Wanhua Chemical Group Co., Ltd. (China)', 'Recticel NV/SA (Belgium)', 'Rogers Corporation (US)', 'Sekisui Chemical Co., Ltd. (Japan)', 'Trelleborg AB (Sweden)', 'Lanxess (Germany)', 'DuPont (US)', 'Inoac Corporation (Japan)', 'Armacell (Luxembourg)', 'UFP Technologies, Inc. (US)', 'Future Foam, Inc. (US)', 'FXI (US)', 'Woodbridge Foam Corporation (Canada)', 'Neveon Holding GmbH (Austria)', 'Foamcraft, Inc. (US)'

Polyurethane foam is used in insulation, adhesives, sealants, and binders in a variety of construction products and other applications. Polyurethane foams are highly flexible materials, which help reduce total infrastructural costs by minimizing energy consumption in buildings. They enable architects to insulate buildings in an improved manner, which reduces the consumptions of gas, oil, and electricity in them. This has led increased use of polyurethane foams for building insulation application.

Polyols are majorly used to manufacture polyurethane foams. Growing concerns regarding the use of fossil fuels and the impact of plastics on the environment have led the polyurethane foam industry to continuously strive for sustainable business practice. Bio-derived materials, such as soy-based polyols, offer significant advantages over conventional polyols in terms of sustainability and cost-effectiveness. They also reduce dependence on petroleum-based raw materials. These factors offer an opportunity for polyurethane manufacturers to reduce their dependency on petroleum-based raw materials for the production of polyurethane foams and also to reduce the manufacturing costs of these foams.

The Asia-Pacific region dominates the global polyurethane foam market owing to increasing construction activities in emerging economies such as China, India, Vietnam, etc. Furthermore, the market is expected to benefit from increased penetration of polyurethane foam producers in these countries due to low-cost manufacturing and strong demand throughout the projected period. Increasing demand from the bedding and furniture industry owing to rising urban population in emerging economies of Asia Pacific such as China, India, and Indonesia is anticipated to drive growth over the forecast period. Although, strong economic development in India and China has shifted the equilibrium and Asia Pacific is expected to emerge as the leading consumer. The shift of leading automotive manufacturers to countries such as India and Thailand, Vietnam and Malaysia from mature economies of North America and Europe has complimented the growth of the industry in the region.

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Polyurethane Foam Market

Report ID: SQMIG15B2118

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